Mounting Saddle
Key Features
| Mounting Saddle | : | Attributes Values / Specifications Product Name Mounting Saddle Product Type Pipe Branch Saddle / Service Saddle / Tapping Saddle Function Used to create branch connections on main pipelines without cutting or welding Material of Construction PVC, PP, HDPE, Cast Iron, or Stainless Steel Pipe Size Compatibility 20 mm – 315 mm (customizable) Outlet Connection Type Threaded / Flanged / Plain Outlet Sealing Mechanism EPDM or NBR Rubber Gasket for leak-proof connection Mounting Type Clamp-on or Bolt-on Fastening Components Stainless Steel or Zinc-Coated Bolts & Nuts Working Pressure Up to 16 Bar (depending on material and model) Temperature Range -10°C to +80°C Color Options Black, Blue, or Custom Surface Finish Smooth, non-corrosive, and UV-resistant Installation Method Direct clamp-on mounting over the main pipe Maintenance Requirement Very low; periodic inspection recommended Compatible Pipe Materials HDPE, PVC, GI, and Mild Steel Pipes Design Standard ISO 4427 / DIN 8076 / IS:4984 compliant Pressure Class PN 6 / PN 10 / PN 16 Usage Application Water Supply, Irrigation, Sewage, Plumbing, Industrial Fluids Key Feature Enables branch connections without welding or cutting Advantages Leak-proof, corrosion-resistant, durable, cost-effective Environmental Suitability Safe for potable water and eco-friendly operations Connection Stability Uniform clamping for pressure balance Brand Indian Carbon / OEM Customizable Country of Origin India Warranty 1 Year (Standard) Certifications ISO 9001 / CE / RoHS (optional) |
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MOUNTING SADDLE – Reliable PipeSupport and Fitting Solution
A
Mounting Saddle is a precision-engineered fitting used for securely
supporting and connecting branch pipelines to main distribution lines without
cutting or welding. It provides a strong, leak-proof, and stable connection for
fluid, gas, or irrigation systems. Designed for ease of installation and
durability, mounting saddles are widely used in water supply networks,
agricultural irrigation, plumbing, and industrial piping systems.
This
essential component ensures that lateral connections are made efficiently,
maintaining system pressure and preventing leaks or dislocations. Available in
various materials, sizes, and configurations, the mounting saddle combines
reliability, economy, and longevity — making it an indispensable fitting for
modern piping installations.
Working Principle
The
mounting saddle is installed directly onto the main pipe to create a branchoutlet. It features a curved base that matches the outer diameter of the pipe
and is tightened securely using bolts, straps, or clamps. The central outlet
(threaded or flanged) provides a connection point for the branch line, valve,
or fitting. When fixed properly, the saddle ensures a tight seal that prevents
fluid leakage and provides mechanical support for the branching connection.
In
systems carrying pressurized water, chemicals, or gases, the saddle distributes
load evenly across the pipe surface, minimizing stress concentration and
maintaining pipeline integrity.
Applications
Mounting
saddles are used across a wide range of industries and systems due to their
adaptability and robust design. Major application areas include:
- Water Distribution Networks – Connecting service lines
or branch pipelines without cutting the main supply.
- Agricultural Irrigation
Systems –
Commonly used in drip and sprinkler irrigation systems for lateral pipe
connections.
- Sewage and Drainage Systems – Joining branch pipes to
main sewer lines.
- Industrial Fluid Conveyance – Supporting connections in
pipelines carrying chemicals, air, or process fluids.
- Plumbing and Construction – Used in building water
systems for tapping or extending lines.
- Compressed Air Systems – Attaching air lines in
pneumatic setups.
- Firefighting Networks – For quick, secure branch
connections in sprinkler and hydrant systems.
Key Features and Benefits
- Durable Construction: Manufactured from
high-quality materials like PVC, HDPE, PP, or stainless steel for
corrosion resistance and long service life.
- Leak-Proof Design: Rubber sealing gaskets and
precision machining ensure 100% leak-tight performance.
- Quick Installation: No special tools or welding
required – saves time and labor costs.
- Strong Grip: Specially designed clamp or
bolt systems provide secure attachment even under high pressure.
- Versatile Compatibility: Available in multiple
diameters to suit HDPE, PVC, GI, and metal pipes.
- Low Maintenance: Once installed, requires minimal servicing and provides long-term stability. Cost-Effective Solution: Reduces downtim
- osts.
- High Pressure Rating: Can withstand significant
working pressure depending on design and material.
- Smooth Internal Finish: Reduces frictional losses
and improves fluid flow.
- Eco-Friendly Materials: Non-toxic, recyclable
materials suitable for potable water systems.
Technical Specifications
|
Parameter |
Specification |
|
Product Name |
Mounting Saddle |
|
Type |
Pipe Branch Saddle /
Service Saddle / Tapping Saddle |
|
Material |
PVC, PP, HDPE, Cast
Iron, or Stainless Steel |
|
Pipe Size
Compatibility |
20 mm to 315 mm
(custom sizes available) |
|
Outlet Connection |
Threaded, Flanged, or
Plain Outlet |
|
Sealing Type |
EPDM / NBR Rubber
Gasket |
|
Fastening Type |
Bolt & Nut /
Strap Clamp |
|
Working Pressure |
Up to 16 Bar
(depending on material) |
|
Temperature Range |
-10°C to +80°C |
|
Color |
Black, Blue, or
Custom |
|
Mounting Type |
Clamp-on / Bolt-on |
|
Usage |
Water, Air, Chemical,
or Gas Pipelines |
|
Standards |
ISO 4427 / DIN 8076 /
IS:4984 Compliant |
|
Applications |
Water Supply,
Irrigation, Sewage, Industrial Piping |
|
Brand |
Indian Carbon /
Customized OEM |
|
Country of Origin |
India |
Advantages Over Traditional Fittings
- Eliminates the need for pipe
cutting or complex joining methods.
- Prevents damage to the main pipeline during branch tapping.
- Reduces installation time
compared to welding or flanged joints.
- Provides flexibility for
future modifications or expansions.
- Suitable for both
above-ground and buried pipeline applications.
- Resistant to rust,
corrosion, and UV degradation.
Installation Guidelines
- Surface Preparation: Clean the pipe surface to
remove dirt, oil, or moisture.
- Positioning: Place the saddle’s curved
base on the desired tapping point.
- Fastening: Secure the saddle using
bolts or straps to ensure even tightening.
- Drilling: Drill through the outlet
port into the main pipe (if required) using proper tools.
- Connection: Attach the branch pipe or valve to the outlet.
- Testing: Pressurize the system and
check for leaks.
Proper
installation ensures long-lasting performance and prevents system leakage or
stress failure.
Maintenance and Safety
Mounting
saddles require minimal maintenance. Regular inspection of bolt tightness,
gasket condition, and pipe alignment ensures continued reliability. For
pressurized systems, always depressurize before removal or servicing.
The
product’s corrosion-resistant construction ensures stable performance in bothunderground and outdoor environments.
Environmental and Economic Impact
Using
a mounting saddle reduces material wastage and energy consumption compared to
welding or threaded fittings. It promotes sustainable installation practices by
minimizing water loss through leakage and supporting efficient irrigation
systems. With its reusable design and recyclable materials, the saddle supports
eco-friendly engineering and green infrastructure.
Conclusion
TheMounting Saddle is fective solution for
secure pipeline connections in water supply, irrigation, and industrial
systems. Its simple installation, leak-proof performance, and long-lasting
durability make it the preferred choice for engineers and contractors
worldwide. Whether used in agriculture, plumbing, or large-scale infrastructure
projects, the mounting saddle ensures dependable service and optimal system
performance.
By
choosing high-quality mounting saddles from trusted manufacturers like Indian
Carbon, you guarantee reliability, safety, and efficiency for every piping
installation.
| Mounting Saddle | Attributes Values / Specifications Product Name Mounting Saddle Product Type Pipe Branch Saddle / Service Saddle / Tapping Saddle Function Used to create branch connections on main pipelines without cutting or welding Material of Construction PVC, PP, HDPE, Cast Iron, or Stainless Steel Pipe Size Compatibility 20 mm – 315 mm (customizable) Outlet Connection Type Threaded / Flanged / Plain Outlet Sealing Mechanism EPDM or NBR Rubber Gasket for leak-proof connection Mounting Type Clamp-on or Bolt-on Fastening Components Stainless Steel or Zinc-Coated Bolts & Nuts Working Pressure Up to 16 Bar (depending on material and model) Temperature Range -10°C to +80°C Color Options Black, Blue, or Custom Surface Finish Smooth, non-corrosive, and UV-resistant Installation Method Direct clamp-on mounting over the main pipe Maintenance Requirement Very low; periodic inspection recommended Compatible Pipe Materials HDPE, PVC, GI, and Mild Steel Pipes Design Standard ISO 4427 / DIN 8076 / IS:4984 compliant Pressure Class PN 6 / PN 10 / PN 16 Usage Application Water Supply, Irrigation, Sewage, Plumbing, Industrial Fluids Key Feature Enables branch connections without welding or cutting Advantages Leak-proof, corrosion-resistant, durable, cost-effective Environmental Suitability Safe for potable water and eco-friendly operations Connection Stability Uniform clamping for pressure balance Brand Indian Carbon / OEM Customizable Country of Origin India Warranty 1 Year (Standard) Certifications ISO 9001 / CE / RoHS (optional) |
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